Making Local Noodle Company 100 Percent Zambian

For the past nine years, Java Foods has steadily built demand for its fortified instant noodles throughout Zambia. Though it’s a Zambian brand, the noodles themselves had always been produced in Asia under a co-pack agreement and imported. That is until 2020, when Java opened their new noodle production facility in Lusaka.

“It was time to transition to manufacturing locally. And to get it right the first time, we needed professional help to maintain or improve on the trusted brand we had created. This is where PFS fit in perfectly,” said Java Production Manager Stephen Opondo.

Bart Bender, Ardent’s technical services manager in Wisconsin, and Xin Liu, who has recently left Ardent Mills after five years, worked together on formulating the new noodles. They helped select the best flour for the product, coordinated the flour and noodle tests done in the U.S. lab and sent samples back to Zambia for their evaluation.

Though Bart has over 35 years of experience in the flour milling industry, he still learned something new during the project. “I didn’t know much about the quality and consistency parameters for the flour and oils available in that area (Southern Africa).” he said. “Those issues were greater than expected and needed to be realized in our evaluations.”

That deep knowledge and attention to detail really paid off for the Java team. “Their knowledge in food processing was unmatched. The kind of dedication they gave to the project was so encouraging and they were very free in sharing their knowledge,” said Stephen.

Java Foods Founder Monica Musonda agrees and says PFS support over the years has helped them to think big. “We want to see Java become one of the big food processors and consumer goods manufacturers in Southern Africa – focusing on producing food that is good for the community. We hope to add new foods to our portfolio and also export into the region,” she said.

And Bart may even have the opportunity to help Java in realizing that goal. “I loved watching the video of the Java team producing instant noodles on their production line. A job well done!” he said. “This was my first project with PFS and I will be looking for another to join.”